To receive a quotation for an IAS custom designed conformal coating machine, complete the form below and return it via postal mail with all additional required information.

IAS Inc.

200 South Executive Drive

Suite 101

Brookfield, WI 53005

USA

You may also fax it to +01 866.243.4102.

Company Information

Company Name:

Representative:

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Address 2:

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1. Type of conformal coating(s) to be used. If there are several possibilities, please list them and provide a brief summary of there respective properties. Please include MSDS for each:
   
   
   
   
   
   
   
   
   
   
2. Of the coatings listed above, are any classified as hazardous materials? This will aid IAS in designing the machine and surrounding area layout.
   
   
   
   
   
   
   
   
   
   
3. Of the coatings listed above, do any require viscosity control for application? The viscosity control system requires the addition of several components to the machine.
   
   
   
   
   
   
   
   
   
   
4. If viscosity control is required, are any of the reducing agents (solvents) for viscosity control classified as hazardous materials? If there are several possibilities, please list them and provide any a brief summary of their respective properties, including as MSDS.
   
   
   
   
   
   
   
   
   
   
5. For each of the coatings to be used, please provide the cure time and cure temperature.
   
   
   
   
   
   
   
   
   
   
6. For each of the coatings to be used, please provide the dip time required [time product immersed in the coating].
   Note: For a higher viscosity material the required dip time may be greater to allow time for the coating to flow properly to all components.
   
   
   
   
   
   
   
   
   
   
7. For each of the coatings to be used, please provide the drip time required [time product is allowed to drip following dipping and prior to entering cure oven].

Factory Specifications

1. For facility where conformal coating equipment is to be installed, please provide the following data:
   
   Incoming power availability:
   
   Air pressure and flow rate:
   
   Water supply:
   
   Nitrogen supply:
   
   
   
   
   
   
   
   
   
   
2. Is the method of loading/unloading manual or robotic? Please list any applicable details for the robotic load/unload process.
   
   
   
   
   
   
   
   
   
   
3. Will the machine be an in-line system or a single station load/unload?
   Note: Individual stations for both loading and unloading characterize an in-line system, whereas a single station load/unload system uses the same operator opening for both functions. The single station type system generally requires less floor space than the in-line type system. This is based on the additional cool down section required for the in-line system in order to cool the circuit board (product) handling temperature down to a reasonable level.
   
   
   
   
   
   
   
   
   
   
4. Plant facility floor space limitations [machine footprint].
   Note: The machine can be designed to minimize required floor space, provided facility ceiling height permits. Please consider facility openings for installation, [can the machine fit through existing aisle ways and loading/unloading dock doors].

Product Specifications

1. Product size (length and width), and projected future maximum product sizes. The design can incorporate both current and future varying product sizes. Please provide drawings and/or product samples for tooling design.
   
   CurrentLength:
   
   Width:
   
   FutureLength:
   
   Width:
   
   
   
   
   
   
   
   
   
   
2. Projected volume, products per unit of time (year, month, and hour). Please include projected future volume (if possible), the number of shifts the machine will be operated per week, and hours/shift. This information will help determine the overall size of the machine.
   
   
   
   
   
   
   
   
   
   
3. Method of product immersion.
   Note: The method can be either horizontal or vertical for a dip type of system. Vertical dip is characterized by ‘dunking’ the circuit board (product) in the conformal coating, whereas horizontal dip is characterized by ‘dragging’ the circuit board (product) through the conformal coating.

Process Control Specifications

1. Please indicate the type (if any) of interface to facility line control system.
   
   
   
   
   
   
   
   
   
   
2. Please indicate the type of interface (if any) to upstream/downstream machines. Examples of this interface include discrete I/O and ethernet connection TCP/IP.
   
   
   
   
   
   
   
   
   
   
3. What type of conformal coating/reducing agent storage/delivery system is required?
   Note: Examples of conformal coating/reducing agent storage/delivery systems include:
• Separate cabinets capable of holding 55-gallon drums, one for coating, one for reducing agent (if required). The supply drum(s) are located away from the machine. The supply drum(s) are connected to the machine via piping. The conformal coating/reducing agent is introduced to the machine piping system through a filtration system.
• Conformal coating/reducing agent reservoirs located inside the main machine enclosure. This type of delivery system is desirable when the material usage volume is low.
• Other types based on customer requirements. Please provide outline of desired system.
  
  
  
  
  
  
  
  
  
  
4. Will the machine require a Fire Protection System?
   Note: If the selected coating and/or reducing agent is classified as a hazardous material, the machine shall require a Fire Protection System.
   
   
   
   
   
   
   
   
   

Please include any other specific requirements not covered above.

For questions please contact IAS directly.

Phone:  +01 866.243.2402
Fax:      +01 866.243.4102
E-mail:  sales@iasworldwide.com.

Thank you for considering IAS for your finishing needs.

IAS - Integrating technologies to provide your engineered solution.