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ROI Calculation for a Custom Control Software Solution

The following is a conservative estimate of the return on investment by an IAS customer who required development of a custom control software solution for its existing brush making equipment.

PROGRAMMING
Estimated current average programming time as provided by customer = 40 hours
(Large brushes, 4000 hole)

Estimated average programming time for smaller programs = 20 hours

Average estimated programming time = 30 hours

Estimated current in-house programming costs = $20.00 / hour

30 hours/brush @ $20.00/hr programming time = $600.00

IDLE TIME
For every hour of programming time, machine is idle.

Estimated average machine idle time = 30 hours

Estimated cost of machine idle time = $100.00 / hour

30 hours machine idle time @ $100.00/hr = $3,000.00

ROI
Total current average cost / brush type = $3,600.00

Customer will see a return on investment after only three brush types. Based upon current figures, this translates into less a one month return.

  Current IAS
Time Cost Time Cost
Initial     x hours $ 9000.00
Programming 30 hours $ 600.00 0 hours $ 0.00
Idle 30 hours $ 3,000.00 0 hours $ 0.00
Total   $ 3,600.00   $ 9000.00
ROI 2.5 Brush Changes

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